July
2004 Issue
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Wisconsin Favorites
Savor a Simpler Lifestyle \
at Stonefield
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ARCHIVES |
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The Inspectors
Safety issues, stray voltage or code
compliance, Dunn Energy’s two-man team does it all by
the book…
Electricity will always try to
find its way into the ground, and it will always try to go there
by whichever route is easiest. That’s pretty much the
whole idea behind electricity getting into places where it isn’t
wanted. Steering it away from those places and back to where
it belongs is the specialty of Dunn Energy Cooperative’s
experienced two-man team, Jim Biesterveld and Pete Brantner.
Within minutes after meeting Biesterveld
and Brantner at an inspection site, the things that make them
good at their job begin to be obvious. Both have farm backgrounds.
Both are highly trained. Neither gives the impression that he
has ever been interested in trying to fool anyone. Perhaps most
important is the humility of the true professional. They assume
nothing, eliminating wrong answers by asking questions and gathering
data as though they didn’t know one, blessed thing. Of
course, the opposite is true.
Back to Basics
Brantner is a journeyman lineman
and well-versed in the electrical codes. Biesterveld is also
a journeyman lineman, a licensed master electrician, an electrical
inspector, and a member of the International Association of
Electrical Inspectors and of the National Fire Prevention Association,
which writes the codes. He teaches the code to other electricians
at the Indianhead Technical College at Rice Lake and the Chippewa
Valley Technical College in Eau Claire.
Biesterveld has been performing
general safety and stray-voltage inspections for 16 years. He
and Brantner have worked as a team for 12.
The questions they ask are fundamental—so
much so that they might seem obvious, until you realize you
probably wouldn’t have thought of them yourself. That’s
when the value of methodical procedure becomes apparent, applying
the same information-gathering techniques in an endless variety
of situations.
“We’re sincere about
trying to help people and we treat everybody the same,”
Biesterveld says. “It makes no difference to us if they
have 10 cows or 500, and it’s not just dairy. We’ve
been called in to look over operations with turkeys, beef cattle,
sheep, even a fish farm. But I can’t think of the last
time we looked at a pig.”
Whatever sort of creature they
may be looking at, their practice is to look independently and
then closely compare their observations. “He notices what
I might miss and I may notice something he misses,” Brantner
says. They’ll often sit down together with the farmer,
going over the data they’ve collected and examining how
it fits—or doesn’t fit—with what the farmer
has seen.
The very first thing to do is
“listen to the farmer,” Biesterveld says.
The Numbers Game
“Basically, we’re
numbers takers,” Biesterveld explains as he shows the
readings displayed on a laptop computer housed in the small
trailer that carries the team’s testing equipment from
one site to another.
“We make sure the farmer
understands we’re not there to represent either the co-op
or the member. We’re just Jim and Pete; we take the numbers
and what we get is what we get,” he says.
The numbers they get are generated
by measuring any current that may be passing between several
points in the barn or present in outside water supply facilities,
at other locations in and around the farm yard, and at more
remote locations for reference.
On the first warm, dry Friday
in June, their trailer is parked in the yard at the Devin Swenby
farm, a crop and dairy operation with 60 head of Holsteins,
just outside the little Dunn County village of Downing.
The task at the Swenby farm did
not start out as a specific stray-voltage investigation. On
that June Friday, the team was in its final day of a three-day
follow-up, examining a rewiring job arranged through a grant
and low-interest loan program funded and administered by Wisconsin’s
electric cooperatives.
Last year, the team was asked
to look into electrical code and safety concerns on the property,
and it was found that the Swenbys qualified for the rewiring
program. The work was performed over the winter and completed
this spring.
Now back on the scene to make
sure everything is working as desired, Brantner and Biesterveld
have attached wire leads to metal posts and drinking cups—likely
animal contact points—at three different places inside
the barn. They’ve dampened each measurement point with
salt water to maximize the reading if current is present. They
will take three readings at each point to make errors more obvious,
and they “look for the worst-case scenario” every
time, Biesterveld says.
They will also take readings from
outside water supplies and from a metal reference rod driven
into the ground of an open field about 200 feet from the barn.
Regardless of the specific reason
they were called in, the team looks at code, safety, and stray-voltage
issues together. All the resulting information is held in confidence
and won’t be shared without the farmer’s permission.
There’s good reason to look
for more than just one kind of electrical problem. “All
of the safety or code problems can cause stray voltage,”
Biesterveld explains. “You can have [wiring] that doesn’t
look too bad, but if it’s noncompliant it can cause stray
voltage. Our whole approach is to try to do whatever we can
to make life a little easier and safer for these farmers.”
Inside the trailer, four men crowd
around to view the laptop’s display screen. It shows a
jagged mountain range of readings, but nothing amiss. By early
afternoon, the apparatus will be packed away and ready for the
next assignment.
In addition to moving the test
equipment efficiently from place to place, the trailer serves
another, even more critical function. The computer equipment
it holds “won’t work in a barn environment,”
Biesterveld says, recalling one early effort when they tried
leaving it in a barn overnight, covered with a plastic bag.
“The cats got inside and you could see their little kitten
tracks. They stepped on enough of the keys so that in the morning,
we had no data.”
No Easy Answers
It’s clear these two men
have the full backing of their co-op management, a solid set
of procedures, and the knowledge to go with them. It’s
equally clear that happy endings, while often achieved, are
not guaranteed.
“The worst part,”
Brantner says, is when a farmer is in jeopardy of being dropped
by his dairy. “When you go there you know the farmer is
already stressed. We look at the newspapers and see the auctions
listed, and you know people are leaving the business, and it’s
hard.” He adds, “It’s toughest when a consultant
has come in and told the farmer it’s stray voltage and
he’s made up his mind it’s stray voltage but you
can’t find it and you can’t change his mind.”
“I’ve been called
every name in the book,” Biesterveld says with a rueful
appreciation of what many farmers are up against in their changing
industry. “If you’re stressed and your family’s
stressed, you’re going to vent at somebody, and that’s
okay. The thing is to show honesty and get to the point where
you can say, ‘let’s sit down and get to work on
the problem.’
“Usually it’s not
just a utility problem and not just a farm problem. Everybody
has to fix things up from time to time,” he says.
And then, dressed in his electrician’s
working garb and with a few remnants of barn material still
clinging to his shoes, Jim Biesterveld displays a literary bent
that calls to mind his other life as a teacher. Quoting Atticus
Finch from To Kill a Mockingbird, he says, “It doesn’t
do any good to just put a man’s shoes on. You have to
walk in them.”—Dave Hoopman
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Good To Go
Dairyland’s Flambeau
Dam Gains Long-term License
Quietly and reliably generating
electricity since 1951, Dairyland Power Cooperative’s
hydroelectric generating station on the Flambeau River now has
the green light for another three decades of service.
The Federal Energy Regulatory
Commission (FERC) recently awarded Dairyland a license to continue
operating the facility near Ladysmith until January 31, 2037,
when the permit will next be subject to renewal.
Dave Carroll, manager of the Flambeau
Hydro Station, explained that the somewhat odd term of the new
license—32-1/2 years—was set to coincide with license
expirations for a series of other hydroelectric dams on the
Flambeau River. In the future, the regulatory agency plans to
deal with all facilities on the river in the same round of licensing.
There are presently eight dams on the Flambeau that generate
electricity: four paper-company dams and an Excel Energy dam
upstream from Dairyland’s facility and two Excel dams
downstream.
Long Lead Time
The term of the original license
for Dairyland’s hydroelectric dam was 50 years, which
commenced in January 1951 just prior to the 22-megawatt plant
being brought on line.
Licensure capped a two-year application
process and construction that had consumed another 2-1/2 years.
It was a massive project: The dam stretches nearly a mile in
length and forms a 1,700-acre lake called Lake Flambeau. Given
today’s consumption habits, the station’s three
turbines power generation enough to satisfy the electrical needs
of some 6,600 homes.
Carroll said FERC has a license-renewal
process that dam owners need to begin six years prior to the
license expiration, and Dairyland put things in motion several
years earlier than that. “We’ve actually been at
it 11 or 12 years, since the early 1990s,” he observed,
explaining that the reason for the lengthy lead time is the
volume of data and documentation needed by both FERC and the
Wisconsin Department of Natural Resources (DNR). Each agency
has it’s own focus on issues pertaining to dam operation,
he continued.
“FERC issues the license
and is charged with equally balancing the interests of the environment,
recreation, and generation, and it has specific rules we must
comply with for all of these,” Carroll said. “However,
the federal agency’s primary issue as it relates to ongoing
dam operations is safety.” He said Dairyland needs to
have emergency action plans in place—both for upstream
and downstream areas—in the event of a dam failure. There
are also new and tighter measures dictated by Homeland Security
requirements.
Before FERC will issue a license,
dam operators must obtain a DNR water-quality certification.
“This kicks in an additional list of things you need to
comply with,” Carroll said, citing studies of fish passage
and fish mortality, water-chemistry analysis, and examining
effects of the generating processes on the river environment
as several assessments Dairyland and other dam operators need
to perform for relicensure.
It was this last area—effects
on the river environment—that produced the greatest modification
to Dairyland’s new license mandates.
Run of River
Under the old license, the co-op
could operate the hydroelectric plant as a “peaking”
facility, allowing the pond level above the dam to rise slightly
until power was needed during peak-load times (when electrical
usage on the system is heaviest). At those times, the water
flow past the turbines was increased, drawing down the reservoir
as the plant churned out more power to satisfy the peak demand.
Then the buildup/drawdown cycle at the dam would repeat to match
the regular rise and fall of electrical demand.
Carroll said the water-level fluctuations
in recent years had not been dramatic, but there was clear economic
benefit to being able to boost electricity production at times
of peak need.
Under the new license, however,
the plant will operate according to the river’s natural
flow, called “run of the river.” As such, it won’t
operate as a peaking facility, except in response to system
emergencies. Carroll said the overall amounts of electricity
generated would be the same as before, just produced on a more
even time schedule.
“The same amount of water
will go through the dam,” he observed, pointing out the
“run of the river” operation is designed to help
stabilize downstream flows. “I think you’ll find
most dam licenses have similar requirements these days,”
he said.
Site Specific
The exact terms and conditions
of each license differ according to the size of the reservoir
and other factors unique to each dam site, Carroll explained.
For example, as part of Dairyland’s new permit, the power
supplier will be improving recreational resources on Lake Flambeau,
upgrading a boat landing, and providing a handicap-accessible
fishing area.
With 35 years’ service to
Dairyland and his approaching retirement, Carroll admitted he
probably wouldn’t be on hand for the next license renewal
in 2037. But for future generations of co-op members, his work
and the labors of his predecessors at Dairyland more than half
a century ago will continue to reap benefits. “We are
very pleased that a resource as valuable as Flambeau will continue
to provide clean, reliable energy to our members for years to
come,” Carroll noted. “With hydro, you can run a
long time.”—Perry Baird
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Editorial
by Perry Baird

They Come,
They Serve, They Go
by Perry Baird, Editor
The movement to electrify rural
America got its start during the Depression and the New Deal policies
of the 1930s. But there was also a flurry of activity that the
year 1951 brought to rural electrification, including a number
of major projects introduced with great flourish. There’s
a roster of such initiatives that served a need and ultimately
faded away.
Bricks and Bathing Suits
Dairyland Power Cooperative dedicated
its $6 million E.J. Stoneman generating station at Cassville on
July 15, 1951. At the time, it was the flagship of the power supplier’s
coal-fired fleet of power plants, but when it ceased operation
in November 1993, the plant produced only about 1 percent of Dairyland’s
energy requirements. The power plant was sold in 1996.
In August 1951, the Wisconsin statewide
electric co-op association christened its new headquarters building
in Madison. The gala affair drew a crowd of 850, including patrons,
elected officials, and the media, and it featured as keynote speaker
none other than the vice president of the United States, Alben
W. Barkley. The building still stands, but the Wisconsin Electric
Cooperative Association moved out in 1978.
The annual meeting of the National
Rural Electric Cooperative Association, held in Cleveland during
February 1951, showcased two new promotions. One was Willie Wiredhand,
the animated figure designed as a symbol for the rural electrification
program. Willie was enthusiastically endorsed by the membership
at the Cleveland meeting, and in the years that followed, he was
an official logo for the electric co-ops. Still in occasional
use, Willie took a back seat to newer symbols and the co-ops’
Touchstone Energy branding effort.
Delegates to the 1951 NRECA annual
meeting also saw the first “Miss Rural Electrification”
pageant, complete with runway competitions in gown and bathing-suit
categories. It became a wildly popular feature at the co-ops’
state and national gatherings for a couple of decades, but it
died without much fanfare in the early 1970s.
One That Lasted
In what was likely the largest
attendance at an electric co-op event in state history, 3,800
people crowded into a tent on August 26, 1951, to witness the
dedication of Dairyland’s hydroelectric dam on the Flambeau
River. The festivities near Ladysmith attracted members from as
far away as central Iowa and included such dignitaries as U.S.
Secretary of Agriculture Charles Brannan and Claude Wickard, head
of the Rural Electrification Administration, who threw a ceremonial
switch to mark the startup of power generation from the 22-megawatt
facility (though it had begun production six months earlier).
And you know what? It’s still
going.
The hydro station is into its sixth
decade of service and has the go-ahead for at least another 32
years (see story on page 14). Attesting to the durability of hydroelectric
generation, this year for the first time in its 53 years, two
of the dam’s three generating units are getting overhauls.
The Flambeau facility has outlasted many of its contemporaries
that similarly debuted with great hoopla.
1951 was also the year I was born.
I should have such longevity with so little maintenance. |
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Savor a Simpler Lifestyle
at Stonefield
When you find yourself yearning
for less complicated times or your youngsters are curious about
life in “the old days,” it’s time for everyone
to slow down the pace and savor the sights of a rural village
of the 1890s. Wisconsin’s State Historical Society makes
the experience possible at Stonefield Village, just north of
Cassville on County Highway VV.
Though Stonefield was not an actual
village of that era, it has been created on a site of historical
significance high above the Mississippi. There, Wisconsin’s
first governor, Nelson Dewey, lived and farmed his 2,000-acre
plantation, which he called Stonefield. Today, visitors get
a three-in-one bargain, as they can tour Governor Dewey’s
home and Wisconsin’s State Agricultural Museum—the
latter anchored to the foundation of Dewey’s sheep barn—while
touring Stonefield Village.
In the village proper, you can
meander around the village green to experience the shops and
services typical of those frequented by farming families around
the turn of the century: the drug store, confectionery, creamery,
telephone exchange, general store, meat market, barbershop,
blacksmith shop, millinery shop, law office, and many others.
Also present are the institutions that served to bond families
into a cohesive community through social interaction—the
church, school, bandstand, and even the saloon. In the old 1900s
farmhouse near the village, you may be lucky enough to sniff
the aroma of baked goods wafting from the wood-fired stove.
As you tour Stonefield Village,
you can visit with the craftspeople and shopkeepers as they
go about their daily business. Then visit the State Agricultural
Museum, with exhibits and dioramas tracing the development of
our state’s agriculture from pioneer days through the
1930s. Complete your day back in time by crossing the road to
the Nelson Dewey home, where you can imagine the life of a wealthy
and influential farmer of his time. Sadly, his elaborate first
home, a Gothic mansion, was destroyed by a fire in 1873, but
Dewey replaced it with a more modest Greek Revival structure
that is still open for touring.
On September 11, Stonefield Village
hosts a Celebration of Rural Life. On that day, the village
and farms come to life with special events, costumed interpreters,
and demonstrations.
Stonefield Village is open daily
through Labor Day and weekends only from September 11 through
October 17, 10–4 p.m. Call 608/725-5210 or visit www.wisconsinhistory.org/stonefield
for further information.—Linda Hilton
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